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LED Street Light Lens OEM Manufacturer

Brightlx LTD -Your Trusted OEM Manufacturer for LED Street Light Lenses, a leading OEM manufacturer specializing in high-performance LED street light lenses designed to enhance Street llighting/ urban lighting solutions. Our lenses are crafted to provide optimal illumination while ensuring durability and efficiency, making them ideal for various outdoor applications.
 
Diverse Lens Designs: We offer a variety of lens options, including:
Diffuse Lenses: To create a soft, even light spread.
Optically Controlled Lenses: Designed for specific beam patterns, enhancing visibility on roads.
Asymmetric Lenses: Ideal for lighting roadways and sidewalks effectively.

We Design For

LED Street Light Lens

Our Services

Brightlx LTD offers comprehensive LED optical solutions, specializing in the design and manufacture of fully customized LED lenses as a leading LED street light lens OEM manufacturer. Here are some key aspects of our services:
  • 1. Custom Design Services
    Brightlx provides fully tailored lens design services covering various industries, including industrial lighting, commercial lighting, architectural lighting, automotive lighting, stage lighting, aircraft lighting, medical lighting, and specifically tailored for LED street light lenses. Whether it's improving the light efficiency of existing fixtures or developing new projects, our design team can provide complete optical solutions from concept to product. We are also capable of meeting complex optical structures and special material requirements for LED street light lens OEM manufacturing.
  • 2. Optical Design Support
    To help clients reduce R&D costs, we offer free optical design services. Our optical experts can optimize lens performance based on the specific requirements of the application scenario to ensure the final LED street light lens product achieves the best results.
  • 3. Mold Manufacturing and Injection Molding
    Brightlx has a complete mold-making facility and various injection molding machines with different tonnages, allowing us to design and manufacture lens molds in-house. This enables us to quickly respond to customer customization needs and provide cost-effective lens manufacturing services specifically for LED street light lenses.
  • 4. High-Precision Optical Solutions
    Our lenses are widely used in various applications, including residential lighting, automotive lighting, stage entertainment lighting, emergency rescue lighting, medical lighting, and notably, LED street lighting. We excel in producing high-precision secondary optical products to ensure optimal light control in fixtures, especially for LED street light lenses.
  • 5. Material Selection and Application Recommendations
    Based on customer usage characteristics or requirements, we recommend the most suitable materials for LED street light lenses. The materials we commonly use include PMMA-VH001 and PC-1250Z, both of which perform exceptionally well in indoor and outdoor industrial lighting fixtures, street lighting, perimeter lighting, and architectural lighting, offering a high cost-performance ratio.
     
    The advantage of Brightlx LTD lies in our ability to quickly respond to customer needs and provide professional technical support as a trusted LED street light lens OEM manufacturer. From design to finished product, we ensure that every step meets the highest quality standards. By closely collaborating with our clients, our goal is to help them achieve more efficient and environmentally friendly lighting solutions tailored for LED street light lenses.

Customization Process at Brightlx

  • 1. Initial Consultation
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    Engage with the client to understand their specific needs and application requirements for LED street light lens OEM manufacturing. Before the next step, we need to know the base requirements such as Beam angle (IES file or map), full size (3d drawing), material, LED model (Ray file), and any specific demands related to the LED street light lens OEM manufacturer.
  • 2. Optical Design & Concept Development
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    Use optical design software DIALUX to create a preliminary design for the LED street light lens, considering factors like light distribution, beam angles, and efficiency. Collaborate closely with the LED street light lens OEM manufacturer during this phase.
     
    Conduct simulations and analysis to ensure the design meets performance standards. Offer an optical design report and IES/LDT file tailored for LED street light lens OEM manufacturing.
  • 3. Technical Review & Feedback
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    Present the initial design concepts to the client for review, emphasizing the expertise of the LED street light lens OEM manufacturer. Gather feedback and discuss any required adjustments or improvements in consultation with the OEM manufacturer.
  • 4. Prototype Development
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    Develop prototypes or sample models using small-scale molding injection, incorporating the specifications of the LED street light lens OEM manufacturer. Allow clients to evaluate the physical product, ensuring it meets the high standards of the OEM manufacturer.
     
    Test the prototypes for optical performance, durability, and fit within the intended lighting fixtures, with input from the LED street light lens OEM manufacturer.
  • 5. Design Refinement
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    Make necessary adjustments based on prototype testing results and client feedback, in coordination with the LED street light lens OEM manufacturer.
    Finalize the design, ensuring all technical specifications are met and incorporating any refinements suggested by the OEM manufacturer. Offer DFM and sample test report tailored for LED street light lens production.
  • 6. Mold Manufacturing
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    Make necessary adjustments based on prototype testing results and client feedback, in coordination with the LED street light lens OEM manufacturer.
    Finalize the design, ensuring all technical specifications are met and incorporating any refinements suggested by the OEM manufacturer. Offer DFM and sample test report tailored for LED street light lens production.
  • 7. Injection Molding Production
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    Use high-precision injection molding machines (ranging from 80 to 480 tons) to produce the lenses, in accordance with the LED street light lens OEM manufacturer's specifications.
    Monitor process parameters (temperature, pressure, cooling) to ensure consistent quality and performance of each lens, adhering to the LED street light lens OEM manufacturer's guidelines. Offer physical samples for client testing and validation by the OEM manufacturer.
  • 8. Quality Inspection
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    Conduct quality checks on the finished lenses, including visual inspection, optical performance testing, and material verification, in accordance with the LED street light lens OEM manufacturer's quality standards.
    Ensure that all products meet the industry standards, client specifications, and the LED street light lens OEM manufacturer's requirements.
  • 9. Final Client Approval & Mass Production
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    Share samples from the first production batch with the client for final approval, highlighting the quality and precision achieved through collaboration with the LED street light lens OEM manufacturer.
    Upon confirmation, proceed with full-scale production, ensuring timely delivery, consistent quality across all units, and adherence to the LED street light lens OEM manufacturer's protocols.
  • 10. Logistics & Delivery
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    The term is EXW. We arrange for secure packaging and keep close working with the agent to ensure safe shipment, in consultation with the LED street light lens OEM manufacturer to ensure all logistics meet industry standards and client expectations.

Latest News

Maintenance Tips for LED Street Light Lenses

As an experienced LED street light lens OEM manufacturer, we understand the importance of proper maintenance to ensure the optimal performance and longevity of your street lights. Here are some essential maintenance tips for your LED street light lenses:
1. Regular Cleaning: Regularly clean the lens surface to remove dust, dirt, and debris. Use a soft cloth or microfiber towel with warm water and mild detergent. Avoid using abrasive materials or harsh chemicals that could scratch or damage the lens surface.
 
2. Inspect for Cracks and Scratches: Regularly inspect the lens for any cracks, scratches, or other signs of damage. Even small cracks can allow moisture to seep in, causing further damage to the internal components. If damage is found, replace the lens immediately with a genuine LED street light lens from a trusted OEM manufacturer.

3. Check for Tightness: Ensure that the lens is securely fastened to the street light housing. Over time, vibrations and weather conditions can cause screws and fasteners to loosen. Tighten any loose screws to prevent the lens from coming loose and potentially breaking.
4. Protect Against UV Exposure: Long-term exposure to UV rays can degrade the lens material, causing it to become brittle and prone to cracking. Choose lenses made from high-quality, UV-resistant materials to minimize this risk.
 
5. Prevent Moisture Intrusion: Ensure that the sealing gaskets around the lens are intact and in good condition. Replace any worn or damaged gaskets to prevent moisture from entering the street light housing, which could lead to corrosion and electrical failures.

By following these maintenance tips, you can help ensure that your LED street light lenses continue to perform optimally, providing clear, bright illumination for years to come. Contact us today for more information on our high-quality LED street light lenses and other related products. As a leading LED street light lens OEM manufacturer, we are committed to providing you with the best possible solutions for your lighting needs.

The Key Technologies

Here are the key technologies and processes involved in optical design, mold manufacturing, and injection molding production. Each of these steps requires specialized Led lens knowledge and technical expertise to ensure that the final products meet design specifications and achieve high-quality standards.
Optical Design
1. Optical Theory and Principles: Understanding the basic principles of light behavior, including propagation, refraction, and reflection.
2. Optical Software: Utilizing specialized optical design software for simulation and optimization.
3. Lens Design: Designing lenses with various shapes, curvatures, and surface structures to achieve specific optical effects.
4. Optical Simulation: Running computer simulations to analyze the optical performance of lenses, including beam angle, light spot size, and uniformity.
 
 
 
 
 
Injection Molding Production
1. Material Selection: Choosing suitable plastic materials, preparing and pre-treating them according to product requirements.
2. Injection Molding Process: Includes mold injection, process control (temperature, pressure, speed), cooling, and shot volume control.
3. Mold Temperature Control: Ensuring stable mold temperature to prevent issues like warping or air bubbles in the plastic.
4. Injection Molding: Melting the plastic and injecting it into the mold cavity to form the complete product or component.
5. Demolding and Post-Processing: Removing the cooled product from the mold and performing post-processing tasks such as trimming and surface treatment.
Mold Manufacturing
1. CAD Design: Using computer-aided design software to create 3D models of the molds.
2. CAM Programming: Employing computer-aided manufacturing software to generate programs that control machining processes.
3. CNC Machining: Utilizing CNC machines for precise cutting and shaping of mold materials.
4. Electrical Discharge Machining (EDM): Removing material from the workpiece using electrical discharges, especially useful for hard materials or complex mold structures.
 
 
 
 
 
 

How to Choose the Right LED Street Light Lens OEM Manufacturer

 
Choosing the right LED street light lens OEM manufacturer is crucial for ensuring the quality, durability, and performance of your street lighting systems. Here are some key factors to consider when selecting an LED street light lens OEM manufacturer:
 
 
Quality and Durability: Look for an LED street light lens OEM manufacturer that prioritizes quality and durability. Ensure that the lenses are made from high-quality materials that can withstand extreme weather conditions and long-term UV exposure. Ask for samples and test them to verify their quality and performance.
 
Experience and Expertise: Choose an LED street light lens OEM manufacturer with extensive experience and expertise in the industry. Look for a company that has a proven track record of delivering reliable and innovative lighting solutions. An experienced manufacturer will be able to provide you with customized solutions that meet your specific needs and requirements.
 
Customization and Flexibility: Look for an LED street light lens OEM manufacturer that offers customization options. Different street lighting applications have unique requirements, and a good manufacturer should be able to provide lenses that are tailored to your specific needs. Flexibility in design and production can also help you stay ahead of market trends and customer demands.
 
Certifications and Compliance: Ensure that the LED street light lens OEM manufacturer you choose complies with all relevant industry standards and certifications. This includes certifications for optical performance, weather resistance, and electrical safety. Choosing a compliant manufacturer will help you avoid potential legal and financial risks.
 
Customer Support and Service: Finally, look for an LED street light lens OEM manufacturer that offers excellent customer support and service. A good manufacturer should be able to provide timely technical support, after-sales service, and warranty coverage. This will ensure that you can rely on them for any issues or concerns that may arise during the lifespan of your street lighting systems.

By considering these factors, you can choose an LED street light lens OEM manufacturer that delivers high-quality, reliable, and innovative lighting solutions to meet your needs. Contact us today to learn more about our LED street light lenses and other related products. As a leading LED street light lens OEM manufacturer, we are committed to providing you with the best possible solutions for your lighting needs.
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Brightlx Optics is a leading manufacturer focused on LED lens CUSTOMIZATION, we can offer LED lens design, Prototype, mold tooling, and injection service. We have been servicing more than 2500 client cases, with more than 150 long-term partners, each month R&D ability is 60 LED optics mold cases. So we have very rich experience and optics technology to support our customised market, we will think from the project to keep the optics solution is the best choice, and effective communication will help keep the project going smoothly.

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CONTACT US

Phone: +86 13714576491 (Jessica)
WhatsApp: +86 15224557331 (Ina)
Office Address: 409 Building C, Zone A, HuaMeiJu Business Center, BaoAn District, Shenzhen 518102 China
Factory Address: F Building,G Zone, GongHe Third Industry Park,Shajing, BaoAn District,Shenzhen 518104 China
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