You are here: Home » About Us » LED Lens Custom Manufacturer

LED Lens Custom Manufacturer

We are a custom manufacturer of LED lenses that provides tailored solutions for various applications. Our expertise covers a wide range of LED lenses, offering OEM and custom designs. We excel in delivering high-quality, application-specific lenses that meet the precise needs of our clients. With our in-depth understanding of optical engineering and advanced manufacturing capabilities, we offer a unique advantage in creating efficient, cost-effective solutions. Whether it's for architectural, industrial, or specialized lighting, we are committed to optimizing light performance and delivering the best possible results for our customers.

We Design For

LED Sport Light Lens

Our Service for Custom LED Lens

Our company offers key advantages in LED lens manufacturing that set us apart as a leading Led Lens custom manufacturer:
  • OEM/ODM Services
    As an experienced Led Lens custom manufacturer, we provide comprehensive OEM and ODM services, delivering bespoke LED lenses tailored to meet the specific requirements of our clients. Whether it involves crafting a unique lens design from scratch or bringing a comprehensive lighting concept to life, our precision engineering and high-performance standards ensure that every lens we produce meets and exceeds expectations.
  • High-Quality Materials
    We use optical-grade materials such as PMMA (acrylic) and polycarbonate in the manufacture of our LED lenses. Renowned for their exceptional clarity and robust durability, these materials guarantee outstanding light transmission properties, making them ideal for a range of indoor and outdoor applications, including architectural lighting, retail lighting, and industrial LED lighting solutions.
  • Custom Design Services
    Specializing in LED lens design and manufacturing, we excel in creating tailored LED lenses for specific beam angles, light diffusion patterns, and light distribution needs. From the initial conceptualization phase to the final production stage, we collaborate closely with our clients to develop bespoke lens solutions that precisely match their specifications and application requirements. This personalized approach not only enhances energy efficiency but also promotes sustainable lighting solutions tailored to each unique project.
  • Complete Manufacturing Process
    Our in-house manufacturing capabilities cover the entire production cycle, from design and prototyping to mold making, injection molding, and extrusion. Leveraging advanced CNC machining and polishing techniques, we ensure that every lens adheres to stringent quality control measures. This all-inclusive process facilitates swift delivery timelines and highly competitive pricing, making us a reliable and efficient Led Lens custom manufacturer.
  • R&D and Innovation
    Our dedicated research and development team is constantly engaged in pushing the boundaries of LED lens technology. By continuously exploring new designs and innovative lens technologies, we stay ahead of the curve in the LED market. We offer advanced light management solutions that boost brightness, control glare, and shape beams in custom lenses, providing clients with cutting-edge lighting options that meet their precise needs.
     
    These robust capabilities consolidate our position as a trusted and preferred Led Lens custom manufacturer for customers seeking high-precision, cost-effective, and dependable LED optics. Whether you require custom extruded linear lenses, asymmetric beam lenses, or specialized Total Internal Reflection (TIR) linear lenses, our team is fully committed to delivering the optimal solution for your project. Our extensive expertise, coupled with our unwavering dedication to quality and innovation, ensures that we remain a leader in the field of LED lens manufacturing.

How We Make It

  • 1. Order and Requirements
    Created with Sketch.
    形状 Created with Sketch.
    After receiving a client’s inquiry, we gather detailed specs for the LED linear lens, like dimensions, beam angles, LED type, and material preferences (PMMA or PC). Clients can share samples or drawings, or we can help design the lens based on their needs.
  • 2. Design Confirmation
    Created with Sketch.
    形状 Created with Sketch.
    Our design team collaborates with the client to create a custom lens using advanced optical software. We mainly use Light Tool and TracePro software to do the optical design, and use Dialux to simulate how light behaves in a space. It can analyze light distribution, uniformity, intensity, and glare. Then we provide 3D models and simulation report to show how the lens will perform. After client approval, we move to the prototype stage.
  • 3. Prototyping (only for injection molded part)
    Created with Sketch.
    形状 Created with Sketch.
    We create a prototype mold for sample lenses to validate the design before mass production. Samples are sent to the client for testing, including light distribution and fit with the LED fixture.
  • 4. Feedback and Adjustments
    Created with Sketch.
    形状 Created with Sketch.
    Based on client feedback, we tweak the design or mold to achieve the desired results. New samples may be made for further testing until the client is satisfied.
  • 5. Mold for Mass Production
    Created with Sketch.
    形状 Created with Sketch.
    Once samples are approved, we create the production mold using precision CNC machining and polishing for high clarity. We run trials to ensure the mold produces consistent quality.
  • 6. Material Selection
    Created with Sketch.
    形状 Created with Sketch.
    We source optical-grade materials (PMMA or PC) based on client preferences or project needs.The materials we commonly use include PMMA-VH001 and PC-1250Z, both of which perform exceptionally well in indoor and outdoor industrial lighting fixtures, street lighting, perimeter lighting, and architectural lighting, offering a high cost-performance ratio.
  • 7. Mass Production
    Created with Sketch.
    形状 Created with Sketch.
    With the mold ready, we start mass production using injection molding or extrusion. We monitor the process closely and conduct random inspections to maintain quality.
  • 8. Quality Control
    Created with Sketch.
    形状 Created with Sketch.
    Each batch undergoes strict QC checks for dimensions, optical performance, and surface finish to ensure it meets requirements.
  • 9. Client Approval
    Created with Sketch.
    形状 Created with Sketch.
    We send samples from the first batch for client approval. If needed, we make minor adjustments before continuing full production.
  • 10. Packaging and Delivery
    Created with Sketch.
    形状 Created with Sketch.
    Finished lenses are packaged to prevent damage during shipping. We arrange logistics to ensure timely delivery based on client needs.
  • 11. After-Sales Support
    Created with Sketch.
    形状 Created with Sketch.
    We offer ongoing technical support and stay in touch for future projects, helping clients stay competitive with new optical solutions.

Material Options

Selecting the right optical material for an LED lens depends on several factors, including the intended application, environmental conditions, and budget. For general indoor lighting, PMMA offers an excellent balance of performance and cost. For outdoor or industrial applications where durability is crucial, polycarbonate may be a better option.

At Brightlx, we work closely with our clients to identify the best material for their specific needs. By understanding the advantages and limitations of each material, we can design custom lenses that maximize both performance and longevity.

Injection Molding

High-Precision Injection Molding: This process is widely used for producing complex LED lenses with intricate optical features. High-precision molds are created, allowing for the accurate replication of the lens design with tight tolerances.
 
Multi-Cavity Molds: To improve efficiency in mass production, we use multi-cavity molds, which enable the simultaneous production of multiple LED lenses in a single cycle, reducing production time and costs.

Temperature Control: Precise temperature control systems are used during injection molding to ensure uniform cooling, which is crucial for maintaining the optical clarity and dimensional stability of the lenses.

Extrusion Process

Extrusion Molding: This technique is often used for LED linear lenses that have a consistent cross-sectional profile, such as linear light diffusers or lens covers. It involves forcing molten optical-grade plastic through a die to create long, continuous lengths of linear lenses.
 
Mold Design: The extrusion process requires a precisely engineered die that defines the shape and dimensions of the lens. The die design is customized according to the desired lens profile, ensuring consistent thickness and optical performance throughout the length of the extruded lens.

Inline Cutting and Cooling: During extrusion, the extruded lens profile is cooled and cut to length inline, ensuring consistent dimensions and quality across the entire production batch.

Latest News

Why Choose Us

  • Customization Expertise: We excel in designing and producing custom LED lenses tailored to your specifications, ensuring the perfect fit for your projects.
 
  • Advanced Technology: Using injection molding, extrusion, and CNC machining, we deliver high-precision lenses for both prototypes and mass production.
 
  • Strict Quality Control: Our rigorous quality assurance ensures every lens meets top standards for optical clarity and durability.
 
  • Flexible MOQs: We offer flexible minimum order quantities, making it easy to start small and scale up as needed.
 
  • End-to-End Service: From design consultation to production and packaging, we manage the entire process, ensuring fast lead times and cost-effective solutions.
 
  • Client Focused: We prioritize your needs with technical support and tailored solutions, building strong, long-term partnerships.
 
  • Competitive Price: Our efficient production allows us to offer cost-effective yet high-quality solutions, delivering great value for your investment.
 
  • Choose us for reliable, custom LED linear lenses that elevate your lighting projects.
Contact us

You May Also Like

Brightlx Optics is a leading manufacturer focused on LED lens CUSTOMIZATION, we can offer LED lens design, Prototype, mold tooling, and injection service. We have been servicing more than 2500 client cases, with more than 150 long-term partners, each month R&D ability is 60 LED optics mold cases. So we have very rich experience and optics technology to support our customised market, we will think from the project to keep the optics solution is the best choice, and effective communication will help keep the project going smoothly.

QUICK LINKS

PRODUCTS

CONTACT US

Phone: +86 13714576491 (Jessica)
WhatsApp: +86 15224557331 (Ina)
Office Address: 409 Building C, Zone A, HuaMeiJu Business Center, BaoAn District, Shenzhen 518102 China
Factory Address: F Building,G Zone, GongHe Third Industry Park,Shajing, BaoAn District,Shenzhen 518104 China
Copyright ©  2024  Brightlx Ltd. All Rights Reserved.  Sitemap