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Custom Led Lens Manufacturer

We are a custom LED lens manufacturer, specializing in providing tailored optical solutions that offer both design flexibility and competitive pricing for a wide range of LED lighting applications. Our expertise in custom LED lens design and cost-efficient manufacturing allows us to create lenses that perfectly match the needs of our clients in commercial, architectural, industrial, and outdoor lighting.

We Design For

LED Tunnel Light Lens

Our Service

Our company offers key advantages in LED optics manufacturing that make us stand out as a leading Custom Led lens manufacturer:
  • 1. Customization Expertise
     
    As a Custom Led lens manufacturer, we specialize in custom LED lens solutions, offering tailored beam angles (e.g., 30°, 60°, 90°) and optical profiles to meet specific lighting requirements. This expertise enhances performance and visual appeal, ensuring that each project achieves its desired aesthetic and functional goals. From initial concept to final production, we work closely with clients to develop custom lens solutions tailored to their exact specifications and application needs. Our deep understanding of customization promotes energy efficiency and sustainable lighting solutions, making us a preferred partner for businesses seeking innovative LED optics.
  • 2. High-Quality Materials
    Our LED lenses utilize optical-grade materials such as PMMA (acrylic) and polycarbonate, renowned for their clarity and durability. These materials not only ensure exceptional light transmission but are also perfect for both indoor and outdoor applications, including architectural lighting, retail lighting, and industrial LED lighting. Our commitment to using top-tier materials guarantees reliability and performance, setting us apart as a trusted Custom Led lens manufacturer.
  • 3. Complete Manufacturing Process
    We handle every aspect of the manufacturing process in-house, from design and prototyping to mold making, injection molding, and extrusion. Leveraging advanced CNC machining and polishing techniques, we ensure that every lens meets stringent quality standards. This comprehensive approach not only enables fast delivery but also allows us to offer competitive pricing, making us a cost-effective Custom Led lens manufacturer.
  • 4. R&D and Innovation
    Our team is deeply dedicated to continuous research and innovation, constantly developing new designs and lens technologies to stay ahead in the LED optics market. As a forward-thinking Custom Led lens manufacturer, we offer cutting-edge light management solutions that enhance brightness, control glare, and shape beams in custom lenses. Our innovative spirit ensures that we remain at the forefront of LED optics technology, delivering solutions that exceed customer expectations.
     
    These capabilities make us a trusted provider of custom LED lenses, linear light diffusers, and optical solutions for customers seeking high-precision, cost-effective, and reliable LED lenses. Whether you need custom extruded linear lenses, asymmetric beam lenses, or specialized TIR linear lenses, our team of experts is dedicated to delivering the right solution for your project. As a leading Custom Led lens manufacturer, we are committed to excellence in every aspect of our work, ensuring that your lighting needs are met with precision and innovation.

Custom LED Lens Customization Process at Brightlx

At Brightlx, we pride ourselves on being a leading Custom LED Lens manufacturer, dedicated to delivering tailor-made optical solutions that meet the diverse requirements of our clients across various industries. Our commitment to excellence begins with understanding your specific needs and extends through every stage of the customization process, ensuring precision, quality, and timely delivery. Below is a detailed overview of our customized LED lens production workflow:
  • 1. Order and Requirements
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    The journey with us starts when you submit your order, accompanied by a comprehensive set of requirements. This includes specifications such as beam angle, light distribution pattern, luminous flux, operating temperature range, and any unique design aesthetics you envision for your LED lens. Our dedicated sales team reviews your order thoroughly, clarifying any ambiguities and discussing potential challenges or opportunities for optimization. By leveraging our extensive industry knowledge, we ensure that your initial vision aligns with feasible manufacturing parameters.
  • 2. Design Confirmation
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    Once your requirements are crystallized, our design team takes the lead. Using advanced CAD software, we create detailed 3D models of the proposed Custom LED lens. These models are then subjected to rigorous optical simulations to predict light performance, including ray tracing and luminous intensity distributions. This step ensures that the design not only meets your specifications but also optimizes optical efficiency and minimizes optical aberrations. Upon your approval of the simulated results, we proceed to the next phase.
  • 3. Prototyping (Only for Injection Molded Parts)
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    For injection-molded Custom LED lenses, we produce prototypes using rapid prototyping techniques like 3D printing or CNC machining. Prototypes allow for physical validation of design parameters, including fitment, material compatibility, and visual appeal. This stage is crucial for catching and rectifying any design flaws before模具制造, thus minimizing costs and lead times.
  • 4. Feedback and Adjustments
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    We value your feedback at every stage. Upon receiving the prototypes, you have the opportunity to review them in person or through detailed documentation. Any requested modifications, whether related to aesthetics, performance, or functionality, are meticulously noted and incorporated into the design. This iterative process ensures that the final product exceeds your expectations.
  • 5. Mold for Mass Production
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    Once the design is finalized, we proceed with mold manufacturing. Our state-of-the-art tooling department creates precision molds using high-grade materials, ensuring long-term durability and consistency in lens production. The mold design takes into account the material's shrinkage rates and other processing variables to maintain tight tolerances and achieve the desired lens geometry.
  • 6. Material Selection
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    Choosing the right material is paramount for achieving optimal lens performance and longevity. Depending on your application's requirements, we offer a range of materials including optical-grade polycarbonate, glass, and silicone. Each material brings unique properties such as transparency, temperature resistance, and scratch resistance. Our material scientists work closely with you to select the most suitable option, balancing cost, performance, and manufacturability.
  • 7. Mass Production
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    With the mold and material ready, we transition to mass production. Our automated injection molding machines ensure high production rates with consistent quality. Every lens undergoes rigorous in-process inspections to maintain strict adherence to design specifications and quality standards.
  • 8. Quality Control
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    Quality is our cornerstone. Post-production, each Custom LED lens undergoes a series of rigorous quality control checks, including visual inspections, dimensional measurements, and optical performance tests. We employ advanced inspection equipment to ensure that every lens meets or exceeds your specified criteria.
  • 9. Packaging and Delivery
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    Customized packaging solutions are designed to protect your lenses during shipment. From anti-static bags to shock-absorbent foam, we tailor the packaging to the specific needs of your lenses. Once packaged, we ensure timely delivery through our reliable logistics partners, keeping you updated on shipment status throughout the journey.
  • 10. After-Sales Support
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    Our relationship with you doesn't end at delivery. We offer comprehensive after-sales support, including technical consultations, troubleshooting assistance, and warranty services. Should you encounter any issues or require further customization, our dedicated support team is always at your disposal, ready to provide solutions tailored to your needs.

    At Brightlx, every Custom LED lens is a testament to our expertise, dedication, and commitment to excellence. By adhering to this meticulous customization process, we transform your lighting visions into reality, driving innovation and satisfaction in every project we undertake. Contact us today to embark on your Custom LED lens journey.

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Material Options

Selecting the right optical material for a Custom Led lens manufacturer's product depends on several factors, including the intended application, environmental conditions, and budget. As a leading Custom Led lens manufacturer, Brightlx takes these considerations seriously. For general indoor lighting, PMMA offers an excellent balance of performance and cost. However, for outdoor or industrial applications where durability is crucial, polycarbonate may be a better option when working with a Custom Led lens manufacturer.

At Brightlx, as a reputable Custom Led lens manufacturer, we work closely with our clients to identify the best material for their specific needs. By understanding the advantages and limitations of each material and leveraging our expertise as a Custom Led lens manufacturer, we can design custom lenses that maximize both performance and longevity. Our focus as a Custom Led lens manufacturer is to ensure that every lens we produce meets the highest standards of quality and functionality.

Why Choose Us

1. Deep industry experience: Brightlx, a leading Custom Led lens manufacturer, has accumulated many years of experience in the field of LED lens custom, especially in the automotive and industrial fields with high precision requirements. Our nearly 20 years of expertise in optical design enables us to provide customers with professional advice and customized solutions as a trusted Custom Led lens manufacturer.

2. Advanced production equipment: As a seasoned Custom Led lens manufacturer, our production facilities are equipped with injection molding machines ranging from 80 tons to 480 tons, which can cope with various production needs. At present, Brightlx, as a Custom Led lens manufacturer, has successfully served more than 3,000 projects and has grown and developed alongside our valued customers.
 
3. Strict Quality Control: Our rigorous quality assurance, as a dependable Custom Led lens manufacturer, ensures every lens meets top standards for optical clarity and durability.
 
 
4. Flexible MOQs: As a versatile Custom Led lens manufacturer, we offer flexible minimum order quantities, making it easy to start small and scale up as needed.
 
 
5. End-to-End Service: From design consultation to production and packaging, Brightlx, a comprehensive Custom Led lens manufacturer, manages the entire process, ensuring fast lead times and cost-effective solutions.
 
6. Client Focused: We, as a dedicated Custom Led lens manufacturer, prioritize your needs with technical support and tailored solutions, building strong, long-term partnerships.
 
 
7. Competitive Price: Our efficient production, as a reputable Custom Led lens manufacturer, allows us to offer cost-effective yet high-quality solutions, delivering great value for your investment.

Choose Brightlx, a reliable Custom Led lens manufacturer, for exceptional, custom LED optics that elevate your lighting projects.
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Brightlx Optics is a leading manufacturer focused on LED lens CUSTOMIZATION, we can offer LED lens design, Prototype, mold tooling, and injection service. We have been servicing more than 2500 client cases, with more than 150 long-term partners, each month R&D ability is 60 LED optics mold cases. So we have very rich experience and optics technology to support our customised market, we will think from the project to keep the optics solution is the best choice, and effective communication will help keep the project going smoothly.

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Phone: +86 13714576491 (Jessica)
WhatsApp: +86 15224557331 (Ina)
Office Address: 409 Building C, Zone A, HuaMeiJu Business Center, BaoAn District, Shenzhen 518102 China
Factory Address: F Building,G Zone, GongHe Third Industry Park,Shajing, BaoAn District,Shenzhen 518104 China
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