You are here: Home » About Us » LED Lens OEM Factory

LED Lens OEM Factory

Brightlx LTD is a professional LED lens OEM manufacturer, committed to providing customers with high-quality, customized optical solutions. As an experienced OEM manufacturer, Brightlx is able to produce various types of LED lenses according to customers' specific needs and design requirements, ensuring that the products fully meet customers' technical specifications.
LED lens OEM manufacturer

We Design For

LED Lens Solutions

Our Services

Brightlx LTD offers comprehensive LED optical solutions, specializing in the design and manufacture of fully customized LED lenses. Here are some key aspects of our services:
  • 1. Custom Design Services
    Brightlx provides fully tailored lens design services covering various industries, including industrial lighting, commercial lighting, architectural lighting, automotive lighting, stage lighting, aircraft lighting, and medical lighting. Whether it's improving the light efficiency of existing fixtures or developing new projects, our design team can provide complete optical solutions from concept to product. We are also capable of meeting complex optical structures and special material requirements.
  • 2. Optical Design Support
    To help clients reduce R&D costs, we offer free optical design services. Our optical experts can optimize lens performance based on the specific requirements of the application scenario to ensure the final product achieves the best results.
  • 3. Mold Manufacturing and Injection Molding
    Brightlx has a complete mold-making facility and various injection molding machines with different tonnages, allowing us to design and manufacture lens molds in-house. This enables us to quickly respond to customer customization needs and provide cost-effective lens manufacturing services.
  • 4. High-Precision Optical Solutions
    Our lenses are widely used in various applications, including residential lighting, automotive lighting, stage entertainment lighting, emergency rescue lighting, and medical lighting. We excel in producing high-precision secondary optical products to ensure optimal light control in fixtures.
  • 5. Material Selection and Application Recommendations
    Based on customer usage characteristics or requirements, we recommend the most suitable materials. The materials we commonly use include PMMA-VH001 and PC-1250Z, both of which perform exceptionally well in indoor and outdoor industrial lighting fixtures, street lighting, perimeter lighting, and architectural lighting, offering a high cost-performance ratio.
     
    The advantage of Brightlx LTD lies in our ability to quickly respond to customer needs and provide professional technical support. From design to finished product, we ensure that every step meets the highest quality standards. By closely collaborating with our clients, our goal is to help them achieve more efficient and environmentally friendly lighting solutions.

Customization Process at Brightlx

  • 1. Initial Consultation
    加 Created with Sketch.
    形状 Created with Sketch.
    Engage with the client to understand their specific needs and application requirements. Before the next step, we need to know the base requirements such as Beam angle(IES file or map), full size（3d drawing), material, and Led model（Ray file).
  • 2. Optical Design & Concept Development
    加 Created with Sketch.
    形状 Created with Sketch.
    Use optical design software DIALUX to create a preliminary design, considering factors like light distribution, beam angles, and efficiency.
    Conduct simulations and analysis to ensure the design meets performance standards. offer optical design report and IES/LDT file.
  • 3. Technical Review & Feedback
    加 Created with Sketch.
    形状 Created with Sketch.
    Present the initial design concepts to the client for review. Gather feedback and discuss any required adjustments or improvements.
  • 4. Prototype Development
    加 Created with Sketch.
    形状 Created with Sketch.
    Develop prototypes or sample models using small-scale moulding injection to allow clients to evaluate the physical product.
    Test the prototypes for optical performance, durability, and fit within the intended lighting fixtures.
  • 5. Design Refinement
    加 Created with Sketch.
    形状 Created with Sketch.
    Make necessary adjustments based on prototype testing results and client feedback.
    Finalize the design, ensuring all technical specifications are met. Offer DFM and sample test report.
  • 6. Mold Manufacturing
    加 Created with Sketch.
    形状 Created with Sketch.
    Create custom molds based on the final design using advanced CNC machining and EDM techniques.
    Implement strict quality control during mold creation to ensure precision and durability.
  • 7. Injection Molding Production
    加 Created with Sketch.
    形状 Created with Sketch.
    Use high-precision injection molding machines (ranging from 80 to 480 tons) to produce the lenses.
    Monitor process parameters (temperature, pressure, cooling) to ensure consistent quality and performance of each lens. Offer physical samples for client testing.
  • 8. Quality Inspection
    加 Created with Sketch.
    形状 Created with Sketch.
    Conduct quality checks on the finished lenses, including visual inspection, optical performance testing, and material verification.
    Ensure that all products meet the industry standards and client specifications.
  • 9. Final Client Approval & Mass Production
    加 Created with Sketch.
    形状 Created with Sketch.
    Share samples from the first production batch with the client for final approval.
    Upon confirmation, proceed with full-scale production, ensuring timely delivery and consistent quality across all units.
  • 10. Logistics & Delivery
    加 Created with Sketch.
    形状 Created with Sketch.
    The term is EXW, we arrange for secure packaging and keep close working with the agent to ensure safe shipment.

Latest News

Material Selection

Regarding material selection, we often use PMMA PC, among which PMMA-VH001 and PC-1250Z are the most commonly used in many projects we have done. The characteristics of these two are particularly suitable for common industrial lighting fixtures indoors and outdoors, or street lamps, architectural lighting, and are cost-effective. Of course, we choose materials based on the customer's usage characteristics, or we make them based on the materials recommended by the customer. So here we also briefly talk about how we should choose plastic raw materials for lighting application lenses：
Single Lens for 5050 LED
1. Optical Clarity
PMMA (Acrylic) and PC (Polycarbonate) are both popular choices due to their excellent optical transparency. PMMA typically offers higher light transmission, making it ideal for applications where maximum clarity is needed.
PC, while slightly less transparent, is still highly clear and offers better impact resistance.

2. Durability and Impact Resistance
PC is known for its toughness and high impact resistance, making it suitable for environments where the lenses might be exposed to physical stress or impacts, such as in street lights or industrial fixtures.
PMMA is more brittle compared to PC, but it has better scratch resistance, which can be beneficial in applications where the lens surface needs to remain clear over time.

3. UV Resistance
For outdoor applications like street lighting and architectural lighting, UV stability is crucial to prevent yellowing and degradation over time. Both PMMA and PC can be treated or selected with specific grades (like PMMA-VH001 and PC-1250Z) to improve UV resistance.
4. Thermal Stability
PC has better heat resistance compared to PMMA, making it more suitable for environments where the lenses are exposed to high temperatures, such as in powerful industrial lighting.
PMMA performs well in moderate thermal conditions and is often chosen for applications where high clarity is a priority.

5. Cost-Effectiveness
Material cost is also an important consideration. Both PMMA and PC can offer a good balance of performance and price, but specific grades like PMMA-VH001 and PC-1250Z are selected to optimize cost-performance ratios based on project requirements.

6. Material Compatibility
When working with clients, it's important to understand their specific needs and application environments. Customized material selection ensures that the chosen plastic not only meets the functional requirements but also aligns with budget considerations.
If customers have preferred materials, Brightlx can adapt to those specifications, ensuring compatibility with existing designs and systems.
5050 16in1 LED Lens

The Key Technologies

Here are the key technologies and processes involved in optical design, mold manufacturing, and injection molding production. Each of these steps requires specialized knowledge and technical expertise to ensure that the final products meet design specifications and achieve high-quality standards.
Optical Design:
1. Optical Theory and Principles: Understanding the basic principles of light behavior, including propagation, refraction, and reflection.
2. Optical Software: Utilizing specialized optical design software for simulation and optimization.
3. Lens Design: Designing lenses with various shapes, curvatures, and surface structures to achieve specific optical effects.
4. Optical Simulation: Running computer simulations to analyze the optical performance of lenses, including beam angle, light spot size, and uniformity.
 
 
 
 
 
Injection Molding Production:
1. Material Selection: Choosing suitable plastic materials, preparing and pre-treating them according to product requirements.
2. Injection Molding Process: Includes mold injection, process control (temperature, pressure, speed), cooling, and shot volume control.
3. Mold Temperature Control: Ensuring stable mold temperature to prevent issues like warping or air bubbles in the plastic.
4. Injection Molding: Melting the plastic and injecting it into the mold cavity to form the complete product or component.
5. Demolding and Post-Processing: Removing the cooled product from the mold and performing post-processing tasks such as trimming and surface treatment.
Mold Manufacturing:
1. CAD Design: Using computer-aided design software to create 3D models of the molds.
2. CAM Programming: Employing computer-aided manufacturing software to generate programs that control machining processes.
3. CNC Machining: Utilizing CNC machines for precise cutting and shaping of mold materials.
4. Electrical Discharge Machining (EDM): Removing material from the workpiece using electrical discharges, especially useful for hard materials or complex mold structures.
 
 
 
 
 
 
banner1

Why Choose Us

With nearly 20 years of experience in optical design, Brightlx LTD is a manufacturer with deep technical accumulation in the field of LED lenses. With a strong engineering team and comprehensive production capabilities, we provide customers with efficient and precise optical solutions. Our core advantages include:

1. Deep industry experience
Brightlx has accumulated many years of experience in the field of optics, especially in the automotive and industrial fields with high precision requirements. Our nearly 20 years of experience in optical design enables us to provide customers with professional advice and customized solutions.

2. Mature technical team
We have a technically mature, passionate and creative engineering team that can keep pace with the times, continuously optimize and innovate, and provide customers with the most advanced optical design and products.

3. Precise customized service
Brightlx produces fully customized LED lenses according to customer drawings and technical requirements, which are widely used in industrial lighting, commercial lighting, architectural lighting, motor vehicle lighting, stage lighting, aircraft lighting, medical lighting and other fields. Whether it is complex optical structure or special material requirements, we can accurately meet them.

4. Cost-effectiveness
By optimizing production processes and mold manufacturing technology, Brightlx is able to effectively control production costs and provide customers with competitive prices. We understand the competitive pressure of customers in the market, so we are committed to providing cost-effective product solutions.

5. Advanced production equipment
Our production facilities are equipped with injection molding machines ranging from 80 tons to 480 tons, which can cope with various production needs. At present, Brightlx has successfully served more than 3,000 projects and has grown and developed with customers.

6. Strict quality control
Brightlx implements strict quality control on every link of production. Every step from raw materials to finished product shipment is strictly tested and audited to ensure that the optical performance and quality of each product meet industry standards.
With these advantages, Brightlx LTD has become a trusted LED lens solution supplier for global customers, providing comprehensive technical support and production services for various lighting applications.
Contact us
Attached (files)

You May Also Like

LED Spot Light Lens
More >>
LED Street Light Lens
More >>
LED Tunnel Light Lens
More >>
Brightlx Optics is a leading manufacturer focused on LED lens CUSTOMIZATION, we can offer LED lens design, Prototype, mold tooling, and injection service. We have been servicing more than 2500 client cases, with more than 150 long-term partners, each month R&D ability is 60 LED optics mold cases. So we have very rich experience and optics technology to support our customised market, we will think from the project to keep the optics solution is the best choice, and effective communication will help keep the project going smoothly.

QUICK LINKS

PRODUCTS

CONTACT US

Phone: +86 13714576491 (Jessica)
WhatsApp: +86 15224557331 (Ina)
Office Address: 409 Building C, Zone A, HuaMeiJu Business Center, BaoAn District, Shenzhen 518102 China
Factory Address: F Building,G Zone, GongHe Third Industry Park,Shajing, BaoAn District,Shenzhen 518104 China
Copyright ©  2024  Brightlx Ltd. All Rights Reserved.  Sitemap