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Extruded Linear Lens Factory

We are an extruded linear lens factory that specializes in OEM and custom solutions. With years of experience in LED linear lens customization, we provide a diverse range of extruded linear lenses to meet your project requirements. Our strength is our ability to design and manufacture high-precision lenses with a focus on quality, efficiency, and cost-effectiveness. We ensure that each solution meets specific lighting requirements, giving our clients a dependable partner for their optical needs.

We Design For

Linear Extrusion Lens

Linear lighting is widely used in applications requiring continuous and uniform light distribution, such as offices, retail spaces, and healthcare facilities. Because of their elongated shape and flexibility of installation, led linear lenses can be tailored to specific requirements. It can be configured in straight lines, curves, or complex geometries to suit various spatial layouts and design requirements.

Brightlx specializes in extrusion and injection molding processes, offering flexibility to meet diverse optical design requirements of extruded linear lenses & injection molded lenses. Our expertise ensures the manufacturing of linear lenses that deliver optimal optical performance and efficiency tailored to your needs. Welcome to send us your ODM and OEM LED linear lenses project inquiry!

Our Service for LED Linear Lens

Our company specializes in the production of extruded linear lenses, offering comprehensive OEM/ODM services for custom LED linear lighting solutions. With rich experience in optical design and custom lens manufacturing, we can create customized linear lenses to meet diverse lighting needs. Our strengths include:
  • Flexible MOQ
    We cater to both small-scale and large-scale projects, ensuring flexibility and cost-efficiency.
  • High-Quality Materials
    We use premium optical-grade materials like PC (Polycarbonate) and PMMA (Acrylic), which provide superior light transmission, UV resistance, and thermal stability for various lighting applications.
  • Tailored Solutions
    Our team can design custom extruded lens profiles, adjusting beam angles, light diffusion, and shape according to specific LED luminaire requirements. This includes solutions for linear lighting, strip lights, high bay lights, and more.
  • Precision Manufacturing
    With advanced extrusion equipment, we ensure that each extruded LED lens meets precise specifications, delivering consistent quality and optimal performance in commercial, industrial, and architectural lighting.

    By focusing on customization, quality, and efficiency, we aim to be your trusted partner in delivering top-notch extruded linear lens solutions.

How We Make It

  • 1. Order and Requirements
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    After receiving an order, we gather all the product details from the customer, including lens size, optical needs, beam angles, and preferred materials (like PC or PMMA). We also discuss custom features like light diffusion, UV resistance, or specific transmission levels.
  • 2. Design and Review
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    Our design team creates an initial lens design and prepares 3D models or drawings for customer review. We ensure the design meets the required optical performance and fits with the customer’s LED fixture. Once approved, we proceed with creating extrusion tools if needed.
  • 3. Mold Building And Sample Production
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    We produce a sample based on the final design to check its optical performance and dimensions. The sample is sent to the customer for testing, and we adjust as needed based on feedback. After approval, we move forward.
  • 4. Material Sourcing
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    We obtain high-quality optical materials that meet industry standards for clarity and durability. Materials are inspected and prepared before production.
  • 5. Mass Production
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    Using advanced extrusion equipment, we begin mass production, ensuring precision and consistency across all lenses. We carry out quality checks throughout to maintain optical clarity, accurate dimensions, and smooth surfaces.
  • 6. Additional Processes (if needed)
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    We can provide extra services like cutting or coating for better light diffusion or UV protection. Custom packaging is also available for safe transport.
  • 7. Final Quality Check
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    We inspect batches to ensure they meet the customer's optical and physical specifications. This includes testing light output and beam angles with the intended LED setup.
  • 8. Packaging and Delivery
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    Finished lenses are packaged to prevent damage during shipping. We arrange logistics to ensure timely delivery based on client needs.
  • 9. After-Sales Support
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    We offer ongoing technical support and stay in touch for future projects, helping clients stay competitive with new optical solutions.

Material Options

Choosing the right optical material for an LED lens is dependent on a number of factors, including the intended application, environmental conditions, and budget. For general indoor lighting, PMMA provides an excellent balance of performance and cost. For outdoor or industrial applications where durability is crucial, polycarbonate may be a better option.

At Brightlx, we work closely with our clients to identify the best material for their specific needs. By understanding the advantages and limitations of each material, we can design custom lenses that maximize both performance and longevity.

Related Technology

The production of extruded linear lenses relies on advanced manufacturing techniques to ensure precision, consistency, and quality. Key technologies include:
1. Extrusion Technology
The core of the process involves melting optical-grade thermoplastics like PC or PMMA and pushing them through a custom die to shape the lens profile. A well-designed die ensures precise beam angles and light diffusion, making consistent lens production possible.

2. Precision Tooling Design
Creating the custom extrusion die requires CNC machining and polishing for smooth surfaces and accurate geometry. A precise die design leads to efficient production and ensures the lenses maintain clarity and exact dimensions.

3. Temperature and Speed Control
Precise temperature control during extrusion ensures smooth material flow, avoiding defects like bubbles. The extrusion speed is carefully adjusted to balance production rates while maintaining the desired profile shape and optical quality.

4. Cooling and Calibration
After extrusion, lenses are quickly cooled using water or air systems to solidify their shape. Calibration tools maintain uniform dimensions during cooling, which is crucial for preserving clarity and preventing warping.
5. Cutting and Trimming
Automated machines cut the extruded lenses to specified lengths with precision. Trimming and deburring smooth the edges, making the lenses ready for easy integration into LED fixtures.

6. QC and Optical Testing
Throughout production, we implement rigorous quality checks, including dimensional, surface, and optical tests. Equipment like goniophotometers and integrating spheres measure beam angles and light diffusion to ensure consistent performance.

7. Advanced Materials Processing
We use high-quality optical-grade materials like PMMA and PC for their clarity and durability. Pre-drying materials help prevent moisture-related defects, such as bubbles in the lenses.

These advanced techniques allow us to produce top-quality extruded linear lenses tailored to the needs of various LED lighting applications, ensuring both performance and efficiency.

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Why Choose Us

1. Customization Expertise
With years of experience in optical design and linear lens manufacturing, we excel at creating tailored solutions for diverse LED lighting needs. Our OEM/ODM services customize everything from beam angles and light diffusion to shapes and dimensions.

2. Quality Assurance
Quality is our priority. Every lens undergoes strict quality checks, including photometric testing and dimensional inspections, to ensure top-notch optical performance, precision, and durability.

3. Advanced Technology
We produce lenses with superior clarity and consistent profiles using cutting-edge extrusion equipment and precision tooling. Our in-house tooling allows us to adapt designs based on feedback quickly.

4. Flexible MOQs
We offer low minimum order quantities to accommodate both small and large-scale projects, helping clients manage their budgets without compromising quality.

5. Premium Materials
Our lenses use high-grade optical materials like PC and PMMA, offering excellent light transmission,and durability. We help select the right material for each project’s needs.

6. End-to-End Service
From initial consultation and design to manufacturing and logistics, we support you at every stage, ensuring a seamless process and on-time delivery.

7. Competitive Pricing
With efficient production and in-house tooling, we offer competitive prices while maintaining quality, providing the best value for custom extruded linear lenses.

8. Fast, Responsive Communication
We maintain open communication, offering quick responses and technical support throughout your project. Our team ensures smooth progress with timely updates.

Choosing us means partnering with a reliable expert committed to delivering high-quality, custom extruded linear lenses that meet your lighting needs and elevate your LED optical solutions.
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Brightlx Optics is a leading manufacturer focused on LED lens CUSTOMIZATION, we can offer LED lens design, Prototype, mold tooling, and injection service. We have been servicing more than 2500 client cases, with more than 150 long-term partners, each month R&D ability is 60 LED optics mold cases. So we have very rich experience and optics technology to support our customised market, we will think from the project to keep the optics solution is the best choice, and effective communication will help keep the project going smoothly.

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Phone: +86 13714576491 (Jessica)
WhatsApp: +86 15224557331 (Ina)
Office Address: 409 Building C, Zone A, HuaMeiJu Business Center, BaoAn District, Shenzhen 518102 China
Factory Address: F Building,G Zone, GongHe Third Industry Park,Shajing, BaoAn District,Shenzhen 518104 China
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