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LED Linear Lens OEM Manufacturer

We are an LED linear lenses OEM manufacturer, providing both OEM and customized service to meet diverse lighting needs.

Our strengths lie in custom design flexibility and a deep understanding of optical engineering, allowing us to tailor lens profiles, beam angles, and light diffusion patterns to specific requirements. With advanced manufacturing capabilities and over a decade of experience, we excel in delivering high-precision, cost-effective solutions that ensure optimal light distribution and efficiency. From prototyping to linear lens mass production, we focus on quality and performance, making us a trusted partner in LED linear lens production.

We Design For

Linear Extrusion Lens

Linear lighting is widely used where continuous and uniform light distribution is essential, such as in offices, retail spaces, healthcare facilities, etc. Led linear lenses can be customized to meet specific needs thanks to their elongated shape and flexible installation options. It can be configured in straight lines, curves, or complex geometries to suit various spatial layouts and design requirements.

Brightlx specializes in extrusion and injection molding processes, offering flexibility to meet diverse optical design requirements of extruded linear lenses & injection molded lenses. Our expertise ensures the manufacturing of linear lenses that deliver optimal optical performance and efficiency tailored to your needs. Welcome to send us your ODM and OEM LED linear lenses project inquiry!

Our Service for LED Linear Lens

Our company offers key advantages in LED linear lens manufacturing that make us stand out:
  • OEM/ODM Services
    We provide OEM and custom LED linear lenses to meet specific client needs. Whether it’s a unique lens design or bringing a full concept to life, we deliver precise engineering and high performance.
  • Flexible MOQ
    We offer low minimum order quantities, allowing clients to start with small batches for testing and prototypes before scaling up. This is ideal for startups and specialized projects.
  • High-Quality Materials
    Our LED lenses use optical-grade materials like PMMA (acrylic) and polycarbonate, known for their clarity and durability. These materials ensure great light transmission, perfect for both indoor and outdoor use, including architectural lighting, retail lighting and industrial LED lighting.
  • Custom Design Services
    We specialize in custom lens design, creating unique linear profiles tailored for specific beam angles, light diffusion, and distribution. Our solutions suit linear fixtures, LED strips, line lighting, recessed, and surface-mounted lighting.
  • Complete Manufacturing Process
    We handle everything in-house, from design and prototyping to mold making, injection molding, and extrusion. Using advanced CNC machining and polishing, we ensure every lens meets strict quality standards. This all-in-one approach enables fast delivery and competitive pricing.
  • R&D and Innovation
    Our team is dedicated to continuous research and innovation, developing new designs and lens technologies to stay ahead in the LED market. We offer light management solutions to enhance brightness, control glare, and shape beams in custom lenses.
     
    These capabilities make us a trusted provider of custom LED lenses, linear light diffusers, LED strip lenses, and optical solutions for customers seeking high-precision, cost-effective, and reliable LED optics. Whether you need custom extruded linear lenses, asymmetric beam lenses, or specialized TIR linear lenses, our team is dedicated to delivering the right solution for your project.

How We Make It

  • 1. Order and Requirements
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    After receiving a client’s inquiry, we gather detailed specs for the LED linear lens, like dimensions, beam angles, LED type, and material preferences (PMMA or PC). Clients can share samples or drawings, or we can help design the lens based on their needs.
  • 2. Design Confirmation
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    Our design team collaborates with the client to create a custom lens using advanced optical software. We provide 3D models and simulation report to show how the lens will perform. After client approval, we move to the prototype stage.
  • 3. Prototyping (only for injection molded part)
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    We create a prototype mold for sample lenses to validate the design before mass production. Samples are sent to the client for testing, including light distribution and fit with the LED fixture.
  • 4. Feedback and Adjustments
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    Based on client feedback, we tweak the design or mold to achieve the desired results. New samples may be made for further testing until the client is satisfied.
  • 5. Mold for Mass Production
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    Once samples are approved, we create the production mold using precision CNC machining and polishing for high clarity. We run trials to ensure the mold produces consistent quality.
  • 6. Material Selection
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    We source optical-grade materials (PMMA or PC) based on client preferences or project needs.
  • 7. Mass Production
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    With the mold ready, we start mass production using injection molding or extrusion. We monitor the process closely and conduct random inspections to maintain quality.
  • 8. Quality Control
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    Each batch undergoes strict QC checks for dimensions, optical performance, and surface finish to ensure it meets requirements.
  • 9. Client Approval
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    We send samples from the first batch for client approval. If needed, we make minor adjustments before continuing full production.
  • 10. Packaging and Delivery
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    Finished lenses are packaged to prevent damage during shipping. We arrange logistics to ensure timely delivery based on client needs.
  • 11. After-Sales Support
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    We offer ongoing technical support and stay in touch for future projects, helping clients stay competitive with new optical solutions.

Material Options

Selecting the right optical material for an LED lens depends on several factors, including the intended application, environmental conditions, and budget. For general indoor lighting, PMMA offers an excellent balance of performance and cost. For outdoor or industrial applications where durability is crucial, polycarbonate may be a better option.

At Brightlx, we work closely with our clients to identify the best material for their specific needs. By understanding the advantages and limitations of each material, we can design custom lenses that maximize both performance and longevity.

Related Technology

1. Injection Molding:
 
  • High-Precision Injection Molding: This process is widely used for producing complex LED linear lenses with intricate optical features. High-precision molds are created, allowing for the accurate replication of the lens design with tight tolerances.
 
  • Multi-Cavity Molds: To improve efficiency in mass production, we use multi-cavity molds, which enable the simultaneous production of multiple linear lenses in a single cycle, reducing production time and costs.
 
  • Temperature Control: Precise temperature control systems are used during injection molding to ensure uniform cooling, which is crucial for maintaining the optical clarity and dimensional stability of the lenses.
2. Extrusion Process:
 
  • Extrusion Molding: This technique is often used for LED linear lenses that have a consistent cross-sectional profile, such as linear light diffusers or lens covers. It involves forcing molten optical-grade plastic through a die to create long, continuous lengths of linear lenses.
 
  • Mold Design: The extrusion process requires a precisely engineered mold that defines the shape and dimensions of the lens. The mold design is customized according to the desired lens profile, ensuring consistent thickness and optical performance throughout the length of the extruded lens.
 
  • Inline Cutting and Cooling: During extrusion, the extruded lens profile is cooled and cut to length inline, ensuring consistent dimensions and quality across the entire production batch.

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Why Choose Us

1. Customization Expertise: We excel in designing and producing custom LED linear lenses tailored to your specifications, ensuring the perfect fit for your projects.
 

2. Advanced Technology: Using injection molding, extrusion, and CNC machining, we deliver high-precision lenses for both prototypes and mass production.

3. Strict Quality Control: Our rigorous quality assurance ensures every lens meets top standards for optical clarity and durability.

4. Flexible MOQs: We offer low minimum order quantities, making it easy to start small and scale up as needed.

5. End-to-End Service: From design consultation to production and packaging, we manage the entire process, ensuring fast lead times and cost-effective solutions.

6. Client Focused: We prioritize your needs with technical support and tailored solutions, building strong, long-term partnerships.

7. Competitive Price: Our efficient production allows us to offer cost-effective yet high-quality solutions, delivering great value for your investment.

Choose us for reliable, custom LED linear lenses that elevate your lighting projects.
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Brightlx Optics is a leading manufacturer focused on LED lens CUSTOMIZATION, we can offer LED lens design, Prototype, mold tooling, and injection service. We have been servicing more than 2500 client cases, with more than 150 long-term partners, each month R&D ability is 60 LED optics mold cases. So we have very rich experience and optics technology to support our customised market, we will think from the project to keep the optics solution is the best choice, and effective communication will help keep the project going smoothly.

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Phone: +86 13714576491 (Jessica)
WhatsApp: +86 15224557331 (Ina)
Office Address: 409 Building C, Zone A, HuaMeiJu Business Center, BaoAn District, Shenzhen 518102 China
Factory Address: F Building,G Zone, GongHe Third Industry Park,Shajing, BaoAn District,Shenzhen 518104 China
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